1. Machine Purpose
Supply for rope form washing after purified cotton,polyester cotton and chemical fiber, etc. woven fabric andknitted fabric printing.
2.Equipment flow:(1+9)machine type
Open width cloth feeding rack→BF319J type cloth container >rope form cloth guide→BF216A cloth feeding padder→BF218 rope rinsing machine (cold wash box×3)→BF216A cloth feeding padder→BF218 rope rinsing machine (heated soaping box×3,316L)→BF216A cloth feeding padder→BF218 rope rinsing machine (cold wash box×3)→MH961-050 type two-rolle type padder doffing→Fourteen units frequency conversion synchronous electrical cabinet (containing compulsive frequency conversion exhaust equipment)
3. Main Technical Specifications and Parameters:
1. Machine type: The left-handed or right-handed machine shall be determined by facing cloth-feeding frame power side.
2.Mechanical fabric width:2000mm;applied width:1800mm
3.Mechanical speed:20~100m/min
4.Steam pressure:0.4Mpa
5.Compressed air pressure:0.4Mpa
6.Electric drive:AC-motor,Schneider frequency converter speed regulating.
7. Total power:~47kw.
4.Combination Machine Construction:
1.Cloth feeding rack is made of 14#Ctype profile stel,including cloth feeding tube,twitch roller, traction roller and fabric presser, etc. It is driven by cycloidal pin wheel speed reducer linkage and the power of equipped motor is 2.2kw.
2.BF319J type cloth container is made of 2mm SUS304 corrosion resistant plate, of which the fabric holding capacity can reach 300 meters. It is equipped with two 1”I stainless steel shower pipe,which can spray and rinse the both faces of thefabric and can meet different process requirement.
3.BF216A cloth feeding padder rack is made of 12#C profile stel. The two rolles are all ynthetic rubber roller and the roll diameter is φ 205mm. It has one stainless steel cloth discharge octagonal roller driven through cycloidal pin wheel speed reducer linkage.The power ofequipped motor is 3kw.Pressurized cylinder is adjustable snubber type.
4.BF218 rope rinsing machine wall plate is made of 4mmSUS304 corrosionresistant plate,in which the drive and driven rollers are all φ 205mm ruber rollers.The drive roller of the heating trough is φ205mm stainless steel roller and the driven rlle is φ205mm synthetic rubber Roller.The pressurized cylinder is adjustable snubber type.Each box is divided into six grids,meting the best process requirement of multiple soaking and multi rolling. The internal box can be Stype backflow structure, which can enhance water-washingeffect and save water. Backflow between two boxes is made of DN100 pipe and is contrlled by butterly bamper, enabling the processto be more flexible andeconomical.The back three cold washing tank can flow to the third cloth feeding cold rinse tank.The heating trough applies 1”pneumatic membrane valve to automati- cally control temperature. All tanks have net clapboard.3 BF218 rope rinsing machines are made of SUS316L, which is mainly used for process eeding,guaranteeing the tank service life under high temperature boiling off.
5.MH961-050 type two roller padder rack is cast iron wallboard; the drive and driven rollers are all butadiene-acrylonitile rubber rollers coated with seamless stel tube.The drive roller diameter is Φ225mm and driven roller diameter is φ250mm.The rle surface width is 520mm.It has one stainless steel cloth discharge octagonal roller.Drive applies eycloidal pin wheel speed reducerlinkage and the power of equipped motor is 3kw.
6.The whole machine electric cabinet is four-door removable national standard solid cabinet with beautiful appearance. The application of France Schneider frequency converter enables the synchronization of whole machine with faciliy. Buzzing fault alarm system directly reflects whether the operation of each unit is normal, convenient for timely finding problems and avoid causing unnecessary loss.Emergency stop and fine adjustment device is added among each unit plant, enabling operation to be simpler and humanized.
7. Unit output and energy consumption index:(for reference only)
a.Output(calculated by 22 hours a day):(normal process: cotton fabric 60m/min,polyester fabric 80m/min) 75m/min×60min×22h=99000m
b.Whole machine total power:~47kw;
c.Water consumption:8t/h~12t/h
d.Steam consumption:1t/h~2t/h
5.Advantages and Characteristics of Combination Machine
1.BFLS928 semi-loose rope rinsing machine has been certified by a large numbers of customers.This machine can play an efficient washing function to cotton and polyester fabric printing and washing. The suitable varieties are relatively wide.(Such as plush, voile,span dex fabric,artificial cotton, coral velvet and polar fleece, etc.)
2.As the machine is modular construction, customer can combine according to different varieties (i.e.1+6,1+7,1+8,1+9and 1+10,etc.machine types).The process can be adjusted flexibly,including cold washing,heat washing,multi-immersion and rolling, light rollingand heavy rolling, which canmeet different process and variety requirement.
3.As this machine is multipoint rolling and washing and multi-immersion and rolling(.e.1+9machine type), once large immersion can allow pulp to fully expand and 45 times of rolling,washing and immersion canallow the washing to be full and thorough, the washing speed to be faster and effect to be better.
4.As the machine case volume is smaller and can hold a little water, so the water consumption is less. Polyester fabric is generally 8-10T/h and cotton fabric is generally 10-12T/h, which can fully play the effect of energy conservation and emission reduction.
5.Each case cloth feeding is designed with sliding chute structure to reduce tension to cloth to the greatest extent and reduce transformation offlower shape,guaranteeing the fast and well washing effect of the fabric and quality.
6.The combination machine can be divided into full width section two-box big drum forced washing,two-box cold washing, four-box process soaping and two-box acid neutralization cold washing. Padders should be added between sections to reduce the fabric water content to the great extent and fully guarantee the waste water among sections and boxes won't influence each other and reduce marking off and the phenomenon of unable to wash cleanly,enhancing water washing effect,improving machine speed,saving energy and increasing effect.
7.Add 2 big drums full idth forced washing tanks to the open width segment,so as tofully make use of the penetration performance of water pump and shower pipe and to improve the surface dyeing removal effect of the front segment.
8.The material of 3 BF218 heat soaping box is changed from original SUS304 stainless stel plate to SUS16L stainless steel plate,not only greatly improve the corrosion resistance performance of the box and guarantee and extend the box service life, but also improve the machine cost performance at the same time,allowing customers to obtain more satisfied machine.
9.Friendly reminder: BFLS928 semi-loose rope rinsing machine is most suitable for the washing of chemical fiber and dispersing type print-cloth, but has certain quality influence to fullcotton knit and high-elastic, ete. all top grade and full-loose spring-back activated process fabric.Because multipoint padding and slide groove cloth sending willalso generate certain scratch and impression to high grade activated printed fabric, resulting in thefabric spring-back is insufficient and influencing the fabric hand feeling, every customer please choose different type machines based on the company different products,which are semi-loose BFLS928 or full-loose BFLS998 rope rinsing machine.
