1、 Machine usage:

This machine is suitable for steaming and fixing various natural fibers, synthetic fibers, chemical fibers and their blends of woven fabrics, knitted fabrics, non-woven fabrics after printing, and baking after coating printing. It is suitable for various processes and dyes, and is suitable for fabric weight range: 50-450g/m.

2、 Main specifications and parameters:

1. Car type: Facing the fabric, depending on the transmission side, it is designated as a left-hand or right-hand vehicle
2. Mechanical door width: 1800mm~4000mm
3. Entry and exit methods: forward and forward, backward and backward, single-layer single width, double-layer double width
4. Fabric capacity: 140m, 210m, 280m, 350m, 420m
5. Ring length setting: 1.25m~2.5m, adjustment ratio: 1:2
6. Mechanical speed: 5m/min~80m/min
7. Main applicable products: Knitted printed fabric, woven printed fabric
8. Minimum pressure for steam supply: 0.3mpa
9. Maximum allowable temperature for water supply: 60 ℃
10. High temperature heat source: thermal oil, medium pressure steam, natural gas
11. Adaptation process: Active process steaming: 101-105 ℃; Acidic process steaming: 101~105 ℃; Dispersion process steaming: 175-185 ℃; Steaming process for carving and printing: 101~105 ℃;

3、 Machine structure: (optional according to the process)
1、進布架:主要包括進布機架、緊布架、導布等。1. Feeding rack: mainly includes feeding rack, tight cloth rack, guide cloth, etc.
2. Main steaming box body: mainly includes a feeding steam seal box, a steam steam box head section, a steam steam steam box tail section, multiple middle sections (each middle section has a capacity of 70 meters: two circulating fans, two heat exchangers, two sets of steam humidification nozzles, etc.), a top with steam heating, an observation window with lighting, a looped feeding roller, a looped mechanism, a chain track, a hanging roller track, a hanging roller, a main drive, a distribution speed control device with a distribution capacity detector, a distribution steam seal box, a centrifugal exhaust fan, etc;
3. Automatic humidification device: composed of an automatic water inlet box, electromagnetic pneumatic angle seat valve, temperature probe, mixing nozzle, etc; The humidity of the steam in the steamer can be controlled according to the process requirements;
4. The generation of saturated steam: Steam is introduced into multiple water tanks arranged at the bottom of the steam box through a steam water mixer to boil water, producing saturated steam with sufficient humidity;
5. 2 natural gas heating furnaces: upper air supply type, heat source: natural gas or liquefied gas, temperature inside the steamer box is 180 ℃~200 ℃, temperature inside the gas heating furnace is 165 ℃~230 ℃, hot air circulation rate is 22000m3/h, Italian Riyalu burner, natural gas consumption: 18m3/h~22m3/h.

主鏈傳動結

4、 Main advantages and features of the equipment:

A、 Mechanical part:

1. The steamer box body is made of 4mm 09CuPNiCr-A weather resistant plate or SUS316L stainless steel plate (depending on customer requirements) and anti-corrosion treatment is carried out on the wall panel to extend its service life.
2. The steam circulation part inside the steamer is made of 09CuPNiCr-A weather resistant plate or SUS316L stainless steel plate (depending on customer requirements), and undergoes anti-corrosion treatment to enhance its corrosion resistance, extend its service life and effectiveness.
3. The roller body with a diameter of 50mm inside the steamer is lightweight and sturdy. It rotates along the track during use to avoid defects such as horizontal marks. And according to different processes and fabrics, three types of hanging rollers can be selected: embedded rubber strip type, four wing type, and fine tooth type.
4. The unique humidification device can be disassembled without shutting down the equipment, cleaning the clogged nozzle of dirt, and easily and quickly restoring it, without affecting production and ensuring product quality in the process.

Reliable ring forming method

Feeding roller

B: Process humidification and temperature control section:

1. At the feeding loop, there is a unique blowing loop for moisture, and the blowing device directly increases the humidity of the fabric surface, making the color more complete and the loop stable, and can achieve the function of eliminating static electricity;
2. A separate steam spraying device with a large supply of saturated steam is designed directly below the space of about 1 meter in length at the ring forming point, so that the fabric can obtain a large and sufficient amount of saturated steam during the process reaction, making the fabric more fully colored and vibrant;
3. The latest humidification device uses the siphon principle to fully atomize water, and under the action of auxiliary steam, it quickly circulates through the fan and evenly adds it to the steamer, stably controlling the temperature and humidity inside the steamer.

Three types of hanging cloth poles

Observation window and automatic overflow device

C: Process adaptability section
1. Dispersion process: This machine is equipped with 2 natural gas heating furnaces, with the front one heating the feeding ring box and 2 middle box bodies, and the rear one heating the 2 middle box bodies and the discharging box bodies; Ensure that the temperature inside the steamer is stable and consistent before and after; The temperature difference is extremely small, with a process temperature of ± 1 ℃. The unique ring forming steam humidification makes the hair color more vivid; (Medium pressure steam and heat transfer oil are rolled plate radiators)
2. Active process: On the basis of a constant temperature configuration in the dispersion process, when the active process is rapidly heated to around 102 ℃, the unique saturated steam generator begins to exert its maximum moisture content. The steam with the highest moisture content is uniformly input into the steam box through the circulating fan in the fastest way possible, so that the fabric in the steam box fully absorbs moisture and releases heat at the same time. During the heat release process, the temperature in the steam box rises, and multiple temperature measurement points in the steam box start the humidification device at the same time. The ultra-fine and large amount of steam mist is added to the steam box together under the action of the circulating fan, balancing the set process temperature and keeping the relatively high humidity in the steam box constant; Make the fabric fully colored, with bright and full flower patterns.
3. Carving process: With constant humidity and stable temperature, through unique mechanical design and continuous improvement, the Beifa steamer has broken through the bottleneck of stable processing that only foreign steamers can handle. It truly achieves both single and double frame processing, carving patterns with clear edges, full patterns, realistic colors, and strong three-dimensional sense; Practice has proven that in terms of process stability and quality consistency, it has also reached or even surpassed imported steamers from abroad.

5、 List of Machine Heat Source Selection and Energy Consumption: (The equipment with a door width of 3600mm and a fabric capacity of 350m shall prevail, for reference only)

Serial number	Process Name	Process temperature	Steaming time	Heat source	Heat source requirements	Machine equipment selection	energy consumption	Remarks
1-1	dispersing process	175°-185°	7min	Heat transfer oil	≥240°	Rolling plate heat exchanger	~120000 kcal (kilocalories)	left and right
1-2	dispersing process	175°-185°	7min	Medium pressure steam	≥25kg	Rolling plate heat exchanger	250kg-320kg/h	left and right
1-3	dispersing process	175°-185°	7min	Natural gas	18kPa (kilopascals)	Natural gas heating furnace	9m3/hx2臺=18m3/h	left and right
2-1	Active process	102°±1°	10min	Ordinary steam	≥2.5kg	External saturation generator hybrid Boiling water produces 100% saturated steam	350kg-550kg/h	left and right
2-2	Active process	102°±1°	10min	Heat transfer oil	≥240°	Built in saturation generator disk orientation Pipe boiling water produces 100% steam	-150000 kcal (kilocalories)	left and right
2-3	Active process	102°±1°	10min	Medium pressure steam	≥25kg	Built in saturation generator disk orientation Pipe boiling water produces 100% steam	280kg-400kg/h	left and right
2-4	Active process	102°±1°	10min	Ordinary steam	≥25kg	Built in saturation generator disk orientation Pipe boiling water produces 100% steam	350kg-550kg/h	left and right
3-1	Acidic process	102°±1°	40min	Ordinary steam	≥2.5kg	Built in saturation generator disk orientation Pipe boiling water produces 100% steam	350kg-550kg/h	left and right
3-2	Acidic process	102°±1°	40min	Heat transfer oil	≥240°	Built in saturation generator disk orientation Pipe boiling water produces 100% steam	~150000 kcal (kilocalories)	left and right
3-3	Acidic process	102°±1°	40min	Medium pressure steam	≥25kg	Built in saturation generator disk orientation Pipe boiling water produces 100% steam	280kg-400kg/h	left and right
3-4	Acidic process	102°±1°	40min	Ordinary steam	≥2.5kg	Built in saturation generator disk orientation Pipe boiling water produces 100% steam	350kg-550kg/h	left and right